DM Water Plant - Industrial Water Demineralizer

What is Demineralizer?

A demineralizer is a system, which uses ion exchange chemical process to remove dissolved ionic compounds (salts) from water. It is also known as Deionized Water System, Demineralizer or DM Plant. A typical Demineralization Plant (DM Plant) consists of two vessels. The feed water or raw water is passed through first vessel i.e. containing strong base cation resin in the form of Hydrogen (H+), whereupon all the positively charged ions (sodium, calcium, iron and copper etc.) are exchanged for Hydrogen ions; after that, the water further passed through another vessel containing strong base anion resin in the form of Hyudroxyl (OH-), whereupon all the negatively charged ions (chloride, sulphate, nitrate, etc) are exchanged for hydroxide ions which then combine with the hydrogen ions to form water.

Types of Demineralizers
-Two Bed Demineralizer
- Mixed Bed Demineralizer

Demineralizer Configurations
- Portable water demineralizer
- Packaged DM Water Plant
- Custom Built DM Plant

DM Water Plant - Industrial Water Demineralizer
DM Plant Regeneration

Depending upon frequency of use and DI Water output, resin becomes exhausted and does not capable to deionize; in other words, their power of removing ionic materials reduces and active ion concentration reaches a low level. The process of restoring their power or enhancing active ion concentration level is called regeneration. In this process exhausted cation and anion ions are recharged with Hydrogen (H) Hydroxyl (OH) ions.

Demineralizer Applications
Paint Factory Printing Horticulture / Greenhouse
Chemical Processing Glass/Mirror Food / Beverage processing
Glassware rinse Boiler feed Electronics Manufacturing
Textiles Mills Cooling Tower Testing and materials
Plating Vehicle wash Research and development
Electro deposition Film processing Hospitals / Medical facilities
Cosmetics Production Ice plants Metalworking lubricants

Two Bed Demineralizer

Often called Dual Bed, Two Bed Demineralizers have the cation resin and anion resin in separate vessels. They can be regenerated is series (cation followed by anion); or in parallel (cation and anion simultaneously). Anion resin must have the hardness removed from the influent water to prevent hardness fouling. The Cation resin is regenerated with acid (hydrochloric or sulfuric) and the Anion resin is regenerated with sodium hydroxide (caustic soda).

Two Bed Demineralizers normally produce water quality in the range of 50,000 ohms up to 200,000 ohms resistivity, which is between 8.5 and 2.0 ppm TDS as CaCO3. Automatic mixed deionizers utilize the same resins but mix the two resins for use. This produces a significantly higher purity than two column design, up to 18 megohm.

Mixed Bed DM Plant

Mixed Bed DM Plant is a single vessel unit, which combines Cation and Anion exchangers in a single column. When it comes to require high-purity Demineralized Water, mixed bed demineralizer is considered more efficient in many ways. It is used as polishing unit to purify water to higher levels, which is treated through Two Bed demineralizer or Reverse Osmosis Unit at earlier stage. At Bionics Consortium Pvt. Ltd., we manufacture mixed bed demineralizer plant up 50 m3/h with manual or automatic regeneration facility as required.

Industry Specific DM Plant

Consortium Pvt. Ltd. manufacture DM Plant units for industrial and commercial applications with full service installation and commissioning services throughout India and overseas at very competitive price. Designed ergonomically, these units can be constructed up to 50 m3/h or more flow rate capacities. We manufacture both dual bed dm plant and mixed bed dm plant depending upon end use of demineralized water. Manufactured by our engineering team, our DM Plants are successfully working in various industrial sectors such as pharmaceutical, textile, Thermal power Plants, laboratory, dialysis and car wash etc. These water treatment systems are custom built and constructed according to customer provided specifications with availability of wide range of options and related equipment, meeting specific application requirements and quality standards.

DM Plant Specifications

Flow rates Up to 50m3/h or more
Configuration Dual Bed or Mixed Bed
Vessel FRP / MS / MSRL
Vessel size/td> 18” to 48” in diameter
Operation Manual or Fully and semi-automatic
Pipe Size 1’’ to 3’’
Optional - ASME code vessels
- Skid mounted unit
- Degasser Tower
Installation Covered or open

DM Plant Video

This video shows our ro plant with dm, installed at cosmetics manufacturing company in Delhi, India.