When it comes to maintaining indoor air quality, nothing works better than air-handling units in contemporary commercial, industrial, pharmaceutical, healthcare, and cleanrooms. It is imperative that these Air Handling Units work effectively to regulate airflow, cooling, heating, humidity, filtration, etc. As one of the top AHU manufacturers, Bionicsro offers excellent HVAC solutions throughout India.
When looking for an ideal HVAC unit or air handling unit manufacturers in India, knowing about the working principle, parts involved, installation process, and cost of an AHU will be quite helpful.
This detailed guide on air handling units will help you understand their importance in various sectors as well as why should you go for Bionicsro air handlers.
The air handling unit of the AHU is an HVAC system that is installed to control and distribute air inside a building. The AHU acts as the core component of the HVAC system, as it controls temperature, humidity, ventilation, and air quality.
Some of the applications of AHUs are the following:
The main job of an AHU is to draw outside air, filter it, treat it, and circulate it around the building while exhausting the old air from the building.
Air Handling Unit Major Components
The illustration presented above shows some of the major components found in an Air Handling Unit (AHU). The AHU's major components include air filters, cooling and heating coils, humidifiers, and fans, among others.
There is a common question that many facility managers have:
Air handling unit operates according to this sequence of actions:
First Step: Air Inlet
Both fresh and return air come through the air inlet dampers.
Second Step: Filtration
After the inlet stage, there are several filter stages that remove different kinds of impurities like dust, bacteria, and any other harmful substances.
Third Step: Condition of Temperature
Filtered air goes to the coil that will make needed changes of temperature.
Fourth Step: Moisture Control
There is a specific system that regulates moisture of air.
Fifth Step: Duct Delivery
Blower fan forces air into ducts and into needed areas.
Sixth Step: Air Return
After distribution, used air returns to the air handler and is exhausted or filtered for circulation again.
The working principle of an air-handling unit (AHU) involves the handling of air treatment and flow. AHU incorporates various heating, ventilation, and air conditioning procedures, including:
It constantly handles the incoming air while ensuring that environmental conditions are maintained at optimal levels as needed.
Knowledge of air handling unit parts is necessary to select a suitable system and to planning maintenance chores.
Air filters capture dust, bacteria, pollen, and other particles in the air.
Blower fan controls the right airflow in HVAC system.
3. Cooling coil;
Air temperature is cooled using refrigerant or chilled water.
4 Heating coil
In winter seasons, the air temperature is heated up.
5. Box for mixing
Outside air is mixed with return air.
The humidifier keeps the humidity at the optimum level.
Provides monitoring and automation functions for efficient operation.
The Air Handling Unit comes in different types depending upon its requirement.
Single Skin AHU - Ideal for commercial buildings and HVAC purposes.
Double Skin AHU - Insulation is more in this kind of air handling unit along with noise insulation.
Modular AHU - This air handling unit can be easily custom-made according to one's requirements.
Hygienic AHU - For pharmaceutical and health-care industries.
We at Bionicsro manufacture Single Skin, Double Skin, Modular and Hygienic air handling units.
|
AHU Capacity |
Typical Application |
|
5000 CFM AHU |
Offices |
|
10000 CFM AHU |
Hospitals |
|
15000 CFM AHU |
Pharma Plants |
|
20000 CFM AHU |
Industrial Units |
The most common question is that pertaining to air-handling unit room size.
Some general recommendations are as follows:
|
AHU Capacity |
Recommended Room Size |
|
Up to 5,000 CFM |
100–150 sq. ft. |
|
5,000–15,000 CFM |
150–300 sq. ft. |
|
15,000–30,000 CFM |
300–500 sq. ft. |
|
Above 30,000 CFM |
Customized Design |
Proper clearance around the unit is necessary for maintenance and service activities.
At Bionicsro, our engineering team assists clients in determining the optimal AHU room dimensions based on project requirements.
Installation of an air handling unit should be done with utmost professionalism.
The following areas are considered by engineers:
Layout of the building
Need for airflow
Utilities provision
Placement of Equipment
An air handling unit is placed in an area that supports its vibrations.
Supply and exhaust air ducts are attached to the AHU.
Electric power and automated equipment are integrated.
Testing
Understanding the difference between a fan coil unit vs. an air handling unit helps in selecting the right HVAC solution.
|
Feature |
Fan Coil Unit (FCU) |
Air Handling Unit (AHU) |
|
Airflow Capacity |
Lower |
Higher |
|
Fresh Air Supply |
Limited |
Extensive |
|
Filtration |
Basic |
Advanced |
|
Application |
Individual rooms |
Entire buildings |
|
Maintenance |
Simpler |
More comprehensive |
|
Control |
Localized |
Centralized |
Whereas the FCU is ideal for small spaces, the AHU is better for large-scale commercial and industrial applications that require air quality control of the highest order.
GMP Compliance
✔ WHO GMP
✔ ISO Cleanroom
✔ HEPA Filtration
✔ Pressure Control
✔ Temperature & Humidity Monitoring
The air handling unit’s cost depends on a number of different variables:
Variables Determining AHU Prices
Estimated price range:
|
Capacity |
Estimated Price Range |
|
Small AHU |
₹1.5 Lakh – ₹4 Lakh |
|
Medium AHU |
₹4 Lakh – ₹12 Lakh |
|
Large AHU |
₹12 Lakh – ₹50 Lakh+ |
For accurate quotations, businesses should consult experienced manufacturers like Bionicsro, who provide customized solutions based on project-specific requirements.
|
Capacity |
Approximate Price |
|
5000 CFM AHU |
₹2–5 Lakh |
|
10000 CFM AHU |
₹5–10 Lakh |
|
15000 CFM AHU |
₹10–18 Lakh |
|
20000 CFM AHU |
₹18–30 Lakh+ |
The city of Ahmedabad is known as one of the major industrial centers with growing needs for cutting-edge HVAC systems.
While looking for air-handling unit manufacturers in Ahmedabad, companies must consider:
Bionicsro manufactures customized AHUs in Ahmedabad to meet the requirements of industries, pharmaceuticals, and commercial sectors in Ahmedabad and Gujarat.
Commercial buildings, hospitals, and industries of Mumbai city need efficient HVAC systems to function.
Efficient air handling unit manufacturers in Mumbai need to provide the following services:
Bionicsro is one of the best manufacturers of AHUs in Mumbai and Maharashtra.
With extensive experience in HVAC engineering, cleanroom applications, and pharmaceutical air handling systems, Bionicsro delivers customized AHU solutions designed for performance, energy efficiency, and regulatory compliance.
Bionicsro is known as a reputable company among renowned air handling unit suppliers in India.
The AHUs at our company utilize the latest HVAC technologies for increased efficiency.
Custom Design Solutions
Bionicsro provides installation, maintenance, and technical support throughout India.
Conclusion
The air handling units are vital components of modern HVAC systems, offering efficient air conditioning, ventilation, dehumidification, and purification of the air supply. Choosing the best manufacturer guarantees years of service, energy efficiency, and reliability.
Being one of the reputable air handling unit manufacturers based in India, Bionicsro offers state-of-the-art air handling units that will suit your unique requirements, be it for your commercial, industrial, pharmaceutical or healthcare facility. Our team of professionals will ensure that you receive maximum performance from your HVAC.
In case you are searching for the most suitable air handling unit manufacturer, get in touch with us at Bionicsro now.
Reach out to Bionicsro now to talk about your HVAC needs and receive an individualized AHU that will work effectively for you.
An air handling unit conditions and circulates air while controlling temperature, humidity, filtration, and ventilation within a building.
The AHU removes the contaminants from the air by means of effective filtration and supplies fresh air continuously.
If they are properly maintained, an AHU will work effectively for between 15 and 25 years.
AHUs find application in numerous sectors like the pharmaceutical industry, health-care establishments, clean rooms, manufacturing plants, etc.
Replacing AHU filters depends on various environmental factors; however, they are replaced after 3 to 12 months.
Connect with us for your business enquiries. Generally, we respond within a day.